ブックタイトルProduct catalogue for petrochemical customer Jul.2010

概要

Product catalogue for petrochemical customer Jul.2010

Environmental FacilitiesSubmerged Combustion SystemSubmerged Combustion System is to treat by incineration various liquid waste discharged fromvarious production processes of petrochemical, fine chemical, pharmaceutical, agrochemical, pulpand other industries without secondary pollution.Features■TSKE is enjoying top share in the field.■Can be reduce the risk of public nuisance.■The complete decomposition of the organic substances in the liquid waste isachieved regardless of kind or character of the liquid waste.■The system can avoid secondary pollution.What kinds of liquid wastes can be treated?The Sub-Com can treat a wide variety of liquid wastes including organicsand inorganic compounds from as follows:(1) Petrochemical production plantsAcrylic Acid, Acrylic acid Esters,Propylene Oxide and Styrene Monomer, Acrylic Nitrile, Waste liquidfrom caprolactam plant.(2) Liquid Wastes from Agrochemical and Pharmaceutical intermediates(3) Liquid Wastes from pulp, dye and soda industries, and waste liquidsresulting from photographic, etc. can also be treated.How to control the operation of the submerged incineration system?(1) local control panels(2) local touch control panels(3) DCS (Distributed Control System) All system including safe operation.When the plant is under normal operation, the plant only requires andpatrols.Combustion capability(MJ/h)250,000200,000150,000100,00050,0000Monograph of TSKE’s Sub-Com system900℃The linings of the incinerators need to be covered with refractories such as bricks orcastables. TSKE provides both brick lined incinerators and water jacket and castablelined incinerators. Brick lined incinerators are suitable for use with a wide variety ofwaste liquids through the use of bricks possessing excellent heat insulating properties.Water jacket structures employing water or a heat medium, and inorganic solidscontained in waste liquids become fused, forming a protective layer over the castableswhich helps to prolong the lifetimes of heat insulating materials.950℃1,000℃5,000 10,000 15,000 20,000Liquid waste flow rate (kg/h)A World LargestSubmerged Combustion SystemProcess Flow of Direct CombustionFuel / Waste oilWaste liquid/ WastewaterCombustion airProcess Flow of Concentrated o IncinerationWastewaterEffluentMakeup waterIncinerQuencheratCooling r waterStackScrubber■The system can be combined with the combustion of VCM, EDC, or waste plastic.■Waste heat boiler can be used for steam recovery or electric power generation.■Recovers and purifies hydrochloric acid of any concentration (including hydrochloric gas).Waste liquid/ WaterFuel/ Waste oilCombustion airHydrochloric Acid Recovery and Concentration SystemTechnical know-how is required for handling high acid concentration. Our extractive distillation method was developed to processexhaust gas containing hydrochloric gas by recovering and concentrating hydrochloric acid of any concentration (from low to 100%)for individual requirements.Hydrochloric acid can be recovered from waste hydrochloric acid or organochloride by installing an incinerator at the preliminary stageto produce hydrochloric gas by combustion and by incinerating unwanted organic matters.FeaturesSystem FlowWaste liquid/ WaterFuel/ Waste oilCombustion airSteamBoiler feed waterIncineratorWaste heat boilerIncineratorHCl containing gasPure waterQuencherNaOHsolutionEffluentPure waterQuencherHClcontaininggasHydrochloric Acid Recoveryand Concentration SystemEffluentAbsorberCooling waterDilute to 20%hydrochloric acidStripperBrineCooling water35%hydrochloricacidSteamStripperSteamHydrochloric gasFuel / Waste oilEffluentEvaporatorMaximum liquid waste flow rate（kg /h）Combustion capacity■900℃■950℃■1,000℃（Mcal/h）（MJ/h)SX-301501361253001,256SX-502502272085002,093SX-753753413137503,140SX-1256255685211,2505,233SX-1758757957291,7507,326SX-2501,2501,1361,0422,50010,465SX-3501,7501,5911,4583,50014,651SX-4502,2502,0451,8754,50018,837SX-6003,0002,7272,5006,00025,116SX-7503,7503,4093,1257,50031,395SX-10005,0004,5454,16710,00041,860SX-12006,0005,4555,00012,00050,232SX-15007,5006,8186,25015,00062,790SX-200010,0009,0918,33320,00083,720SX-250012,50011,36410,41725,000104,650SX-300015,00013,63612,50030,000125,580SX-350017,50015,90914,58335,000146,510SX-400020,00018,18216,66740,000167,440SX-500025,00022,72720,83350,000209,300※This monograph assumes that the composition of liquid waste is 100% H?O.※SX is an abbreviation for TSKE's Sub-Com system concerning sizing.Combustion airCombustion airEffluentQuencher rMakeup wateraConcentrated wastewatertIncineoProcess Flow of Air StrippingrWastewaterFuel / Waste oilEffluentMakeup waterStripperIncineQuencher raStackScrubberStackScrubberChlorine Drying ProcessHigh-performance packing, SPIRAX (TELLERETTE R ), allows you to use only one tower to dry the chlorine extracted from electrolysisfacilities.Process Flow98% Sulfuric acid solutionChlorine gasDried chlorine gasCooling waterCooling waterDilute sulfuric acidGas Cooling Towert13or14